### Ersa POWERFLOW Wave Soldering Systems for High-Performance PCB Assembly

Ersa POWERFLOW wave soldering systems are engineered to meet diverse customer requirements, ranging from high-end full-tunnel inert gas soldering systems to open atmospheric wave soldering systems. Designed for modern wave soldering applications with formats up to 610 × 850 mm, these systems offer stable processes and reproducible parameters, ensuring exceptional availability, economy, and quality.

![Ersa-POWERFLOW-Wave-Soldering](/uploads/csm_Ersa_POWERFLOW_900x675_ab9d7877e2_b53feb677b.png)

#### Key Features:

**Versatile Soldering Solutions:** Tailor your wave soldering process with systems that adapt to both high-end inert gas soldering and open atmospheric wave soldering, providing flexibility for a wide range of applications.

**Stable and Reproducible Processes:** Rely on consistent, stable processes and parameters that deliver reliable results, making it easy to master any wave soldering task efficiently and effectively.

**Powerful Performance:** Benefit from a powerful wave soldering system that offers an impressive price/performance ratio, ensuring cost-effective production without compromising on quality.

**Modular and Flexible Preheating:** Customize your preheating process with a modular and flexible preheating concept that can be configured variably in terms of length and output, and can even be retrofitted to meet evolving needs.

**Comprehensive Monitoring and Documentation:** Keep track of all process-relevant data with advanced monitoring and documentation capabilities, ensuring your wave soldering process is always ready for traceability.

Ersa POWERFLOW wave soldering systems provide the flexibility, power, and reliability needed to excel in modern PCB assembly. With the ability to configure and expand based on specific requirements, these systems are the ideal choice for achieving high-quality wave soldering results in a cost-effective manner.



**ERSA POWERFLOW Wave Soldering Machine**  

The POWERFLOW wave solder machine is the backbone of the ERSA line for complex, lead free wave soldering applications and is available as normal atmosphere machine or with ERSA's innovative nitrogen hood. The machine highlights a 16" board width, plug and play pre-heat design (Medium IR, Convection, Short IR and now with new topside Convection) and 1.8 meters of preheat standard. Additional pre-heating of up to 2.4 meters can be added if needed. A new nozzle configuration brings the chip wave closer to the laminar wave for reduced solder defects. This machine has a pin & chain transport throughout the fluxer and pre-heater and feeds into a finger conveyor in the wave section of the machine. A bar code scanner on the new fluxer allows to selectively flux and program in "keep out areas" for board cut outs, where the fluxer will not spray a specific are of the board. The machine has a low profile design of 1.57 m and is ideal for demanding customers who require a 400 mm or 16" wave soldering system.

POWERFLOW

**POWERFLOW PRO**
 
- Compact full tunnel wave soldering system for cost-optimized wave soldering in a nitrogen atmosphere with near-time ROI.

- External flux unit with separate suction unit separate from the process tunnel.

- Targeted and economical flux application through freely defined spray field.

- Intelligent nitrogen control guarantees optimized N2 consumption and cost efficiency.

The coated solder module offers, on account of the availability of different wave formers, for each application the best solder quality and a high degree of repeatability. Nitrogen control with the rest-oxygen monitor maintains the O2 level in the nitrogen atmosphere level at the desired level.

POWERFLOW PRO

**Highlights POWERFLOW ULTRA - Full-Tunnel Wave Soldering System**
 
- Superior process stability even at maximum throughput 
- Precise, economical flux deposition through ability to program areas to be fluxed
- Modular preheat configuration for flexible and reproducible heat transfer  
- Ideal solder nozzle combinations for all application requirements
- Prolonged cleanliness on account of continuous cleaning of the process gas
- Energy and cost efficiency through intelligent heating and nitrogen control algorithms
- Ease of maintenance because of excellent accessibility to all areas
- Robust, heavy duty, durable and automatically lubricated chain conveyor system
- Individual trace interface for transparent production processes

Ersa POWERFLOW Wave Soldering Systems for High-Performance PCB Assembly

Key Features:

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